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Coating Materials
Carbide
Carbide materials are generally best applied using High Velocity Oxygen Fuel (HVOF) spray and HVAF. When necessary, acceptable carbide coatings can be achieved using atmospheric plasma spray or combustion powder Thermospray.
 
Surface protection your specific wear needs
Thermal-sprayed carbide coatings are often the best choice to protect against:
Abrasion / Adhesion / Erosion (solid  particle or cavitation) / Fretting/Impact / Galling/Sliding wear/Hard surfaces / Complex combined wear mechanisms.
Product Detail
Name Chemistry Grade Flow Density Size Hardness Application Data
WC-Co
88/12
Agglomerated
&
Sintered
WC:87-89
Co:11-13
88/12 4.3-4.8
Typical 4.5
5-30um
10-38um
15-45um
20-53um
45-90um
HV
1000/1200
Deposit efficiency
50-70%
HVOF, APS,HVAF
WC(2-3mciron),
WC 0.6micron is also avaliable Hard, dense coatings with good abrasion,erosion,erosion and sliding wear resistance.
Smooth coatings with fine microstructure and high bond strengths.
Used for general wear, paper rolls, wire drawing equipment, fan and compressor blades, pump seals and housing, machine parts, etc.
WC-CO
83/17
Agglomerated
&
Sintered
WC:82-84
Co:16-18
83/17 4.3-4.8
Typical 4.5
5-30um
10-38um
15-45um
20-53um
45-90um
HV
850-1050
Deposit efficiency
50-70%
HVOF, APS
WC(2-3micron)
WC 0.6micron is also avaliable Higher ductility than WC-CO 88/12 due to higher CO content Hard,dense coatingswith low sliding wear andhigh impact resistance.
Protection against fretting and abrasion 
Low oxidation and corrosion resistance
extrusiondies, glass industry,paper mill rolls, pump parts, wire drawing equipment, etc.
WC-CoCr
86/10/4
Agglomerated
&
Sintered
WC-CoCr
86/10/4
86/10/4 4.3-4.8
Typical 4.5
5-30um
15-45um
10-38um
HV
1000/1200
Deposit efficiency
50-70%
HVOF/HVAF
WC(2-3micron)
WC 0.6micron is also avaliable
CoCr matrix shows higher corrosion and abrasion resistance than Co matrix
Hard chrome replacement
Extremely smooth surface finish achievable
Used for paper rolls, gate and ball valves, hydraulic cylinders, compressor shafts, mud pump rotors.
Cr3C2-NiCr
75/25
Agglomerated
&
Sintered
Cr3C2-NiCr
75/25
25/75 2.3-2.8
Typical
2.5
5-30um
10-38um
15-45um
20-53um
45-90um
HV
700-900
Deposit efficiency
50-60%
HVOF/HVAF
Medium carbide
For dense oxidation and erosion resistance coatingsgood cavitation resistance.
Hot gas corrosion resistance
Used for valves stems, turbine components, fuel rod mandrels, etc.
WC-CrC-Ni
73/20/7
Agglomerated
&
Sintered
WC-CrC-Ni
73/20/7
73/20/7 4.3-4.8
Typical 4.5
5-30um
10-38um
15-45um
20-53um
45-90um
HV
1200-1300
Deposit efficiency
50-60%
HVOF
Higher oxidation and corrosion resistance than pure WC-Ni-based coatings
Smooth coatings with fine microstructure and high bond strengths
Used for gate valves, etc.
WC-Ni
90/10
Agglomerated
&
Sintered
WC-Ni
90/10
90/10 4.3-4.8
Typical 4.5
5-30um
10-38um
15-45um
20-53um
45-90um
HV
600-800
Deposit efficiency
50-60%
HVOF
Better corrosion protection than WC-Co
Superior deposition efficiency
Used for fan blades, pump components, dies, valve seats, oil field apparatus and other ersion, abrasion and sliding wear applications
 WC-Hastelloy
 C-276
 82/18
Agglomerated
&
Sintered
 WC-C276
 82/18
cross refrence
Amperit529
82/18  4.5-5.0
Typical 4.7
15-45um
 10-38um
 HV
1200-1350
Deposit efficiency
50-60%
HVOF
 Better anti-corrosion performance than normal 8812,86104etc.
have better preformance of coating exposed to seawater, organic aicd.
WC-Co
92/8
Sintered
&
Crushed
WC-Co
92/8
Other ratio is avaliable
92/8 5.0-5.5
Typical 5.2
5-30um
10-38um
15-45um
20-53um
45-90um
HV
1300-1500
Deposit efficiency
50-60%
HVOF/PTA
More dense coating is approached.
Cr3C2-NiCr
80/20
Agglomerated
&
Sintered
Cr3C2-NiCr
80/20
80/20 2.3-2.8
Typical
2.5
5-30um
10-38um
15-45um
20-53um
45-90um
HV
800-1000
Deposit efficiency
50-60%
HVOF
Higher hardness than 75/25 ratio

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