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Self-Flux Alloy Powder
Self-fluxing materials are first applied using a thermal spray process, such as combustion powder Thermospray, atmospheric plasma spray, or High Velocity Oxygen Fuel (HVOF) spray.  While the coatings can be used "as-sprayed," post-coat fusing is recommended to coalesce the coating.  For situations when post-coat fusing may distort the component or the substrate cannot tolerate the heat of the fusing process, self-fusing materials are a good alternative.
Product Detail
Name Chemistry Grade Flow Density Size Hardness Application Data
Ni20A
Gas Atomized
C:0.1
Cr:4.5
Si:2.0
B:0.7
Ni:bal.
Ni20A 12-17 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
18-22
HRC
Flame spray/fusing
Glass mould, various casting
dies.
Ni22A
Gas atomized
C:0.2
Cr:1.0
Si:2.8
B:1.4
Fe:1.0
Mn:0.1
Ni:bal.
Ni22A 12-17 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
20-24
HRC
Flame spray/fusing
Glass mould, various casting
dies.
Ni25
Gas atomized
C:0.2
Cr:1.0
Si:3.5
B:1.5
Fe:8.0
Ni:bal.
Ni25 12-17 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
22-27
HRC
Flame spray/fusing
Glass mould, various casting
dies.
Ni28A
Gas atomized
C:0.1
Cr:3.0
Si:2.6
B:1.0
Ni:bal.
Ni28A 12-17 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
26-30
HRC
Flame spray/fusing
Glass mould, various casting
dies.
Ni35
Gas atomized
C:0.3
Cr:10
Si:3.5
Fe:10
B:2.0
Ni:bal.
Ni35  12-17 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
32-37
HRC
Flame spray/fusing
Glass mould, various casting
dies.
Ni37A
Gas atomized
C:0.15
Cr:4.5
Si:2.6
B:1.2
Ni:bal.
Ni37A 12-17 s/50g
3.5-4.5 g/cm
-106+45um
-90+45um
35-40
HRC
Flame spray/fusing
Glass mould, various casting
dies.
Ni45A
Water atomized
C:0.4
Si:3
B:2.6
Cr:12
Fe:5
Ni:bal.
Ni45A 17-21 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
-45+15um
42-47
HRC
Flame spray/fusing
HVOF, Seal surface, punch,valve, piston etc.
Ni50A
Water atomized
C:0.5
Si:3.0
B:3.0
Cr:12
Fe:5
Ni:bal.
Ni50A 17-21 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
-45+15um
45-50
HRC
Flame spray/fusing
HVOF, Seal surface, oil plunger
and shaft etc.
Ni55A
Water atomized
C:0.8
Si:4.0
B:3.0
Cr:14
Fe:5.0
Ni:bal.
Ni55A 17-21 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
-45+15um
52-55
HRC
Flame spray/fusing
HVOF, Seal surface, oil plunger
and shaft etc.
Ni60A
Water atomized
Gas atomized
C:0.9
Si:4.0
B:3.2
Cr:16
Fe:5.0
Ni:bal.
Ni60A 17-21 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
-45+15um
55-60
HRC
Flame spray/fusing
HVOF, good corrosion resist, high hardness, good wear resist performance, low friction coefficient.
Ni60A
Water atomized
Gas atomized
C:0.9
Si:4.0
B:3.2
Cr:16
Fe:5.0
Ni:bal.
Ni60A  17-21 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
-45+15um
55-60
HRC
Flame spray/fusing
HVOF, good corrosion resist, high hardness, good wear resist performance, low friction coefficient.
Ni60CuMo
Water atomized
Gas atomized
C:0.9
Si:4.0
B:4.0
Cr:16
Cu:3.0
Mo:3.0
Fe:5.0
Ni:bal.
Ni60
CuMo
17-21 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
-45+15um
55-60
HRC
Flame spray/fusing
HVOF,fix, impeller, piston, valve
etc.
Ni65A
Water atomized
C:1.1
Si:4.0
B:4.0
Cr:18
Fe:5.0
Ni:bal.
Ni65A 17-21 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
-45+15um
60-65
HRC
Flame spray/fusing
HVOF, higher hardness than Ni60A, wire roller, plunger, conveyor roller
etc.
Fe30
Water atomized
C:0.2
Si:3.0
B:1.5
Cr:6.0
Ni:28
Fe:bal.
Fe30  18-22 s/50g
3.5-4.0 g/cm3
-106+45um
-90+45um
-45+15um
25-30
HRC
Flame spray/fusing
HVOF, excellent fatigue resist, used to non-high reqiurement of hardness normal repeat inpact.
Fe45
Water atomized
C:0.6
Si:3.0
B:2.0
Cr:12
Ni:20
W:3.0
Fe:bal.
Fe45 18-22 s/50g
3.5-4.0 g/cm3
-106+45um
-90+45um
-45+15um
40-45
HRC
Flame spray/fusing
HVOF, use for reairing valve sealing surface and repairing the war parts.
Fe55
Water atomized
C:1.2
Si:3.5
B:2.6
Cr:22
Ni:15
Fe:bal.
Fe55 18-22 s/50g
3.5-4.0 g/cm3
-106+45um
-90+45um
-45+15um
50-55
HRC
Flame spray/fusing
HVOF, harrow pieces, hoe tooth,petroleum drill pipe, scraper
shaft.
Fe60
Water atomized
C:1.5
Si:3.5
B:3.0
Cr:35
Ni:15
Fe:bal.
Fe60 18-22 s/50g
3.5-4.0 g/cm3
-106+45um
-90+45um
-45+15um
55-60
HRC
Flame spray/fusing
HVOF, harrow pieces, hoe tooth,petroleum drill pipe, scraper
shaft.
NI625
Water atomized
Gas atomized
Inconel 625
C:0.1
Si:0.5
B:0.5
Cr:21
Mo:8.5
Nb:4.0
Fe:5.0
Mn:0.5
Ni:bal.
Ni625 17-21 s/50g
3.5-4.5 g/cm3
-106+45um
-90+45um
-45+15um
8-15
HRC
Flame spray/fusing
HVOF, good corrosion resst and anti-high temperature oxided performance,

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